Irrigation Filters and Filtration Systems for Agriculture

Pioneer Drip Systems offers a range of irrigation filtration solutions designed to help protect drip and micro-irrigation systems from sand, silt, debris and other contaminants. Our product range includes disc filters, sand filters, hydrocyclone filters, screen filters and automatic screen filters for agricultural irrigation applications. We also provide Venturi injectors and irrigation automation solutions to support efficient water and fertilizer management.

DISC FILTERS

These filters are the preferred choice for many smaller irrigation systems. They are effective at removing a wide variety of contaminants from your water supply, from larger pieces of matter like dirt and sand to smaller organic compounds.

Disc filters are made up of a filter housing with a number of small nylon discs stacked inside them. Each disc has grooves of a specific micron size.

In operation, water flows through the filter and compresses the discs. While water passes through the collection of discs, contaminants cling to their grooves. You can link number of disc filters together if your water needs robust filtration efforts.

You'll seldom have to clean your disc filters. Fortunately, the cleaning process is as easy as unscrewing the filter housing and rinsing the discs under clean water.

Features & Specifications

  • Disc filters are manufactured as per ISI standards, available in T-type & Y-type
  • Body of plastic Disc filters are made up from Engineering plastic.
  • Disc filters are made from Engineering plastic and have narrow grooves for fine filtration.
  • The discs of each filter cartridges are stacked on top of each other like a pile of poker chips.
  • High filtration efficiency compared to Screen filters.
  • Spring loaded Disc cartridges for uniform compression of the Disc.
  • Provided with union nut for easy dismantling and removable of Disc cartridges for the fast-cleaning operation.

Sand Filters

Sand filters are used as a step in the water treatment process of water purification. They come in different sizes based on the Irrigation system. The Sand Filters are filled with Silica Sand for better purification.The Sand Filters are must when we use openwell water /sump as the algae will be controlled.

Features & Benefits :

  • Primary filtration to protect drip & Micro-Irrigation systems and prevent emitters from
    plugging.
  • For filtering surface water from open sources like - an open well, pond, river, or lake,
    which often contains organic biological contaminants, silt & clay.
  • Suitable to use with fertilizers and acids.
  • Available in 2”, 2.5”,3” &4” sizes.
  • Corrosion-free 5 years warranty: Cutting-edge advanced polymer technology which makes it corrosion free.
  • Exceptional strength: Reinforced glass fibre, which gives extra strength, durability & provides the best resistance to impact, corrosion & chemicals. Underdrain flutes made with PPGF (Poly Propylene Glass Filled) for extended life.
  • Best in class features with leading-edge performance: Advanced design of under drain system to get maximum performance, comes with high-quality ‘Automat’ ball valves & butterfly valves for ease of operation.
  • Anti-clogging: New advanced design of flutes which prevents clogging & reduces the pressure drop in the filter.
  • Lightweight & durable: 55% less weight as compared to metal filters with equivalent strength & capacity per volume.
  • All-weather compatible: The filter works efficiently even in high humidity areas.
  • Trouble-free maintenance: Large service ports for easy maintenance.
  • Automation: MachClean Sand Media Filter media filters can operate in either manual or automatic modes.

Hydrocyclone Filters

Hydrocyclone Filter is designed to filter out sand from water prior to the irrigation process. Made from reinforced engineering plastic for durability and hydro dynamically designed to create maximum centrifugal action – the sand and dirt collected can be easily flushed out through drain port. Easy to install, low maintenance and hard-working for great performance on the ground.

Features & Specifications:

  • Body made of reinforced engineering plastic for durability.
  • Hydro dynamically designed to create maximum centrifugal action.
  • Dirt can be easily flushed out through drain port.
  • Collector chamber can be easily cleaned by opening collector cover.
  • Hybrid Nylon Clamp with SS Lock used to open/close collector cover from collector chamber
  • Easy to install and low maintenance.
  • Stand for height increase.
  • Specially designed High Water Resistant Special
  • Plastic inserted in the bottom of cone to avoid water due to strong sand vortex.

Screen Filter

Screen filter, in which flow passes through inside to outside of screen cartridge. Uniform distribution of water flow into filter and optimize filtration process

Features & Specifications:

  • Screen filters is used primarily in Micro Irrigation Systems.
  • Available in T-type and Y-type
  • Screen filters element consist of rigid non collapsible plastic frame and SS mesh mounted on the frame
  • It allows only the clean water to enter into a Micro Irrigation Systems.
  • Plastic Screen Filters conforms to IS: 12785-1994, BIS standards.
  • Plastic T-type & Y-type Screen Filters body are made from polypropylene Glass Filled & the Screen with stainless steel.

Double Body Disc Filter

Double body Disc filter in which flow passes from outside to inside of disc stake. Robust design, disc housing fan generates hydro-cyclonic effect that reduces cleaning frequency. Grooved disc design provides high filtration efficiency.

Features & Specifications:

  • 3” & 4” Double body Disc filter (70m3 & 90m3) in which flow passes from outside to inside of disc stake.
  • Disc housing fan generates hydro-cyclonic effect that reduces cleaning frequency.
  • Grooved disc design provides high filtration efficiency.
  • Uniform distribution of flow into filter housing optimize filtration process.
  • ¾” Drain Ball Valve and end plugs supplied along with the filter.

Automatic Screen Filter

For uninterrupted irrigation with the most efficient cleaning solution from the Automat "Turbo Series". With dedicated Automat controller, the self-cleaning filter delivers perfect cleaning even in low-pressure applications.

Features & Specifications:

  • Body made of special chemically bonded polymer for durability.
  • Non-Corrosive SS-316 Stainless Steel Filter Mesh.
  • A secondary filter (75-100 Microns) is required to operate the product.
  • Available in 2½” BSP/NPT male thread connection: HT-125T-SA. 2” BSP/NPT male thread
  • Connection: HT-124T-SA. 3” BSP/NPT male thread connection: HT-126T-SA.
  • Easy to install & Low Maintenance

Cleaning Instructions:

  • Cleaning the semi-automatic filter must be done while the filter is under pressure.
  • Open the drain valve gradually.
  • Close the valve gradually.
  • Cleaning of the filter must be done when pressure differential across the screen reaches 0.5kg/cm² (7psi) or when the pressure indicator red button pops up.
  • Rotate the handle gripper in clockwise direction 4 - 5 times and then rotate in anti -clockwise direction to finish the process. This is to be done online when the system is on.
  • In case the filter is still clogged (pressure indicator button is up). Repeat the above while the downstream valve of the filter is closed

Automation For Irrigation Systems

Wired and Wireless Automation
We provide solutions for Automating the functionality of the Irrigation System. This can be done through Wired or Wireless. Automation decreases the costs of labour and dependency.

Home Automation Units
We provide smaller Automation controller units for Home purpose. These can be used for Kitchen gardens/ House gardens.

Header Assembly :

Features:

  • Both 1" & 1 ½” Connection for air vents in single port.
  • Double Pressure Gauge ports with Brass bushes.
  • Support for Assembly to maintain Sturdiness.
  • Made of Glass reinforced engineering Plastic which is much stronger than PP.
  • UV Stabilized
  • Corrosion Resistant, which is a major problem with metal Head Units.
  • Pressure Rating: PN-8.

Application :

  • Mini Sprinklers System.
  • Drip Irrigation System.
  • Landscaping Irrigation System.

Venturi Injector

1 ½ ” & 2 ” Ventury Injectors are differential pressure injectors with maximum injector efficiency, suction capacity and fertilizer mixing capabilities. They also have in-built check valve for protecting the injected liquid against the back flow.

Features & Specifications:

  • Venturi Injector is an important equipment used in drip irrigation to apply solvable / liquid Fertilizers & nutrients to the plants through irrigation water uniformly.
  • Fertilizers & nutrients rate of application can be controlled with the valves.
  • It can be used with a large variety of Agri chemicals as the components are highly resistance to chemical.
  • Uniform applications of fertilizers & nutrients throughout the field.
  • Saves energy, manpower & fertilizers & nutrients up to 50%.
  • Ideal for use in all types of crops.
  • It works on pressure differential between inlet & outlet.
  • Venturi Injector comes with inlet & outlet connections, to connect with head control unit & suction hose with filter.

Rain Spa Italy Round Valve Boxes

Rain Spa Italy family of round valve boxes is studied to face all the needs of the professional irrigation. They are easy to install, strong and durable and they are engineered to maintain their integrity (horizontal and vertical) under load even with the cover removed.

  • PZC RN 15 D. 148/240x H 230mm
  • PZC RN 25 D. 243/330x H 260mm
  • Material: 100% polypropylene
  • Round valve boxes available in sizes of 6”, 10”.

Rain Spa Italy Rectangle Valve Boxes

The new valve box is opened by simply lifting and pulling a discreet handle embedded in the lid. Each valve box has an anti-vandal bolt for additional security. A specially designed model bracket inside the box allows easy and tidy wire installation to fit Rain Evo battery controller. This is a unique, patented product in the irrigation market. Valve boxes available in standard rectangular 12 In, 20 In & 24 In.

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